This recall involves Kohler gasoline engine models SH265, CH245, CH255, CH270, CH395, CH440, and ECH440. Page C. Page D. Page E. Page F. Page G. Page H. Page I. We make fixing things easier! Kohler 22 HP 7000 series problem Have this engine on a Toro 42 inch cut, time cutter 4225 ZTR mower with 19 hours on engine. Considered best of breed by many in the small engine trade, Kohlers are among the most reliable and innovative engines on the market. after mowing for a while 30 minutes .Go to restart ,it turns engine to start but can't get past one revolution. on Kohler engines and no problems. Last fall it started running lousy and surging, then I couldn't get it to start a few weeks ago. Part of that system is a starter solenoid. Oil Capacity (refill) 1.9 l (2.0 qt.) GENERAL SPECIFICATIONS3,6 KT715 KT725 KT730 KT735 KT740 KT745 Bore 83 mm (3.27 in.) Said engine was blown, not worth fixing Piston on right side does not move. and has been totally flawless in every respect. Show More. KT610-KT620, KT715-KT745 Owner's Manual IMPORTANT: Read all safety precautions and instructions carefully before operating equipment. Parts lookup for Kohler power equipment is simpler than ever. Spark seems ok on both. The vertical-shaft gasoline engines range in horsepower from 20 to 25. it hangs over and over trying to get past one revolution. Even with such a prestigious history, problems still occur periodically. View and Download Kohler KT715 service manual online. If sending to multiple people, separate addresses by comma. It has a Kohler CV-15 single cylinder engine. I know people with thousands of hrs. Maximum Angle of Operation (@ full oil level)4 25° TORQUE SPECIFICATIONS3,5 KT715 KT725 KT730 KT735 KT740 KT745 Auto Choke eChoke It is in a Husqvarna zero turn with 54" deck. Kohler recently launched several new engines, including a pair of gasoline V-twins and a redesigned single-cylinder OHV engine targeting consumer applications such as pressure washers, log splitters, tillers, edgers and lawn vacs. I've changed the fuel filter and the air filter. Shake the rocker arm back and forth to make sure its square to the valve. It has a manual choke (cable type). Most large Kohler engines on riding lawn mowers use an electric starting system. The two problems is the idle speed isn't high enough to open the choke, or the bimetal part in combination with the linkage isn't working properly ,or in some cases there has been issues with binding of the linkages. En español Live ... Our customer care specialists are available to chat with you live and help you address any problems you have. Please enter one or more characters . Not much will typically go wrong with a Kohler engine. We use cookies to give you the best possible experience on our website. So should be a fairly reliable engine since the courage has been out for several years, and have the bugs worked out. in.) 747 cc (46 cu. 69 mm (2.72 in.) Kohler valve adjustment on V-Twin. Motoman, from what I read on it, it is a combination air vane opening system, in combination with a bimetal thermostat system. 27 HP Kohler Command Pro CH740S V-Twin Horizontal Engine - 725 cc - key start - oil cooler - 1 7/16 shaft dia. The Kohler warranty starts on the original date of purchase regardless of the manufacture date of the product. Courage/7000 engines and others.Adjusting the valves will help with hard starting and starter binding locking up on compression stroke. Kohler Kt745 Parts Lookup by Model Search for Your Kohler Model Enter your Kohler model number below. By continuing to use this site you consent to the use of cookies on your device as described in our cookie policy unless you have disabled them. Connect one-on-one with {0} who will answer your question. Joined Sep 25, 2014 Threads 0 Messages 1. This recall involves Kohler Courage twin-cylinder engines sold with three brands of lawn tractors: Husqvarna, Cub Cadet, and Troy-Bilt. PRO Performance filtration package increases air, oil and fuel filter capacity for extra protection, Pressure lubrication extends engine life by keeping critical components well lubricated, Starts hot or cold, even at temperatures below freezing, with Smart-Choke™ technology, No need to choke the engine - starts at any throttle position, Cleaner cuts - Consistent-Cut™ technology maintains engine speed even in tough mowing conditions, Gasoline & Diesel Engines 800.544.2444 (North America only), KDI Diesel Engines 920.451.4415 ( North America only). Have been having this problem for a while.It starts perfect when it's cold. It features a 3 year, unlimited hour, limited warranty. www.smalleng.comTips; Always adjust valves on a cold engine. it hangs over and over trying to get past one revolution. Kohler KT745-3051 lawn & garden engine parts - manufacturer-approved parts for a proper fit every time! It features a 3 year, unlimited hour, limited warranty. Ask Your Own Small Engine Question. Four-cycle, twin-cylinder, air-cooled, vertical shaft, gasoline, OHV, with cast iron liner. Have been having this problem for a while.It starts perfect when it's cold. Click the Search Button to See More Results. Dealer said gas was leaking in the crankcase and causing the problem. Based on the KOHLER Command PRO® commercial engine design, the air-cooled, V-time 7000 Series will run rings around your neighbors. 3 J1995 power and torque certified by 3rd Party Witness, This engine powers the following equipment. Kohler ignition module, 32 854 25-S - 3258425-S, uses on KT740, KT745 and ZT740 engines. Page K. Page L. Previous. Check the clearances at regular intervals. Warranty coverage as outlined in the warranty card and on KohlerEngines.com. First, identify the problem you've encountered with your engine, then rule out each potential cause. Search within model. If your Kohler engine uses excessive amount of oil and/oroil leaks from oil seals, or gaskets ? Actual engine power and torque are lower and affected by accessories (air cleaner, exhaust, charging, cooling, fuel pump, etc. Fig # 24041 Exhaust Gasket. KT715-KT745 2 Safety 3 Maintenance 5 Specifications 12 Tools and Aids 15 Troubleshooting 19 Air Cleaner/Intake 21 Fuel System 37 Governor System 38 Lubrication System ... Kohler engine identification numbers (model, specification and serial) should be referenced for efficient repair, ordering correct parts, and engine replacement. Professional features and durablity in a consumer package. Kohler KT745-3013 26 Hp Engine Parts. But the problem continued in addition the the oil in the carb. By continuing to use this site you consent to the use of cookies on your device as described in our cookie policy unless you have disabled them. KT715 engine pdf manual download. Category: Small … DON'T BUY KOHLER! The engines are used in a variety of outdoor power equipment including log splitters, generators, wood chippers, stump grinders, pressure washers, water pumps and snowbrushes and were also sold separately. This new vertical-shaft, V-twin engine line was carefully designed to meet the unique needs of both commercial equipment users a… The engines are used in a variety of outdoor power equipment including log splitters, generators, wood chippers, stump grinders, pressure washers, water pumps and … Before mowing again thought better check the oil. It features a 3 year, unlimited hour, limited warranty. Replaces Old Kohler Part # 3258407-S, 32 584 07-S, 3258409-S, 32 584 09-S, 3258424-S, 32 584 24-S KT740, KT745, ZT740, ZT7453258407S, 3258409S, 3258424S As a result of the change, the new MDI modules have improved transient signal protection. If your Kohler engine uses excessive amount of oil and/oroil leaks from oil seals, or gaskets ? En español Live Chat online. Based on the KOHLER Command PRO® commercial engine design, the air-cooled, V-time 7000 Series will run rings around your neighbors. However, the In 2018, I replace all the bathroom hardware. Next . Show More. It tries to crake but the valves need setting - Answered by a verified Technician. 69 mm (2.72 in.) 20W50 is now the recommended oil for most operating temperatures of the Command PRO 999cc engine. Please help me out. Next . Have nothing in it. The 7000 series is similar to the Courage Pro series. Even the most experienced small engine technicians rely on engine specific documentation to adequately diagnose a Kohler engine problem. 2016. 747 cc (46 cu. KT715-KT745 2 Safety 3 Maintenance 5 Specifications 12 Tools and Aids 15 Troubleshooting 19 Air Cleaner/Intake 21 Fuel System 37 Governor System 38 Lubrication System 40 Electrical System 47 Starter System ... Kohler genuine service parts can be purchased from Kohler authorized dealers. *Length is front of air cleaner cover to back of blower housing. I'm new on here but joined to see if my Liberty Z with Kohler was a problem child. Donald, Small Engine Technician. Kohler Command PRO 999cc engines- Kohler has tested and approved the use of 20W-50 oil in its Command PRO 999cc engines. Kohler engines aren't immune to faulty electrical or mechanical components. Should buy Kohler. Based on the KOHLER Command PRO® commercial engine design, the air-cooled, V-time 7000 Series will run rings around your neighbors. To fi nd a Kohler authorized Rotate air cleaner cover levers outward to dealer visit KohlerEngines.com or call 1-800- unlock cover; remove air cleaner cover. Share this conversation. The 28 efi I run now want burn 1/2 of a qt. I chose the dealer I thought would be best to purchase from, spent a little more than I had to, and regretted it shortly afterwards. The 22.5 Kohler Command V-Twin on a Craftsman GT 22.5 tractor has started to surge at mid-rpms. Part of that system is a starter solenoid. Just … This new head gasket Compression release on these? I will say one of the 27's consumed more oil than I thought it should, around a quart in 20 hrs. Fuel delivery is among the most common issues encountered on Kohler lawn mower engines. I mowed once. Adjusting valves should be part of normal maintenance. Your Account. In this troubleshooting video Taryl shows you some things to check when having spark or loss of power problems with a Kohler Command Twin Engine. Kohler valve adjustment on V-Twin. Chat (offline) Sears Parts Direct. I read a post from someone who had the exact same problem and followed your troubleshooting. Within a couple months it developed a problem … What next? It runs ok. Page B. Starts, runs and idles perfect, fresh oil and filter. Replaces Old Kohler Part # 3258407-S, 32 584 07-S, 3258409-S, 32 584 09-S, 3258424-S, 32 584 24-S KT740, KT745, ZT740, ZT7453258407S, 3258409S, 3258424S As a result of the change, the new MDI modules have improved transient signal protection. I've done the "spark plug test" and the engine ran. I have to take of the breather and tap the butterfly to get it out of choke. Did not get a readable compression reading on left side. Show Less . Page J. Showing only parts from: Page A. Savior 32 083 09-S Air Filter 32 083 10-S Pre Cleaner Kohler KT610 KT620 KT715 KT725 KT730 KT735 KT740 KT745 19HP-26HP Lawn Mower 32-083-09-S 3208309 … When such a problem does happen, the primary objective is to get the engine back on-line with as little sweat and expense as possible. in.) Genuine Kohler Head Gasket Kit, 24 841 04-S - 2484104-S,NEW style updated head gasket, used on both CH, CV, EC, EV 25 thru 30 hp (25,730,740,745,750) engines from 725cc to 747cc. However, not unlike all engines in this class, problems do occur. However, the Kohler KT745-3013 26 Hp Engine Parts. Hey, got a mower with a Kohler KT745. This engine fits many different applications. after mowing for a while 30 minutes .Go to restart ,it turns engine to start but can't get past one revolution. Kohler Courage engine and others with similar style rockers. After cutting a yard I drop it to low speed to cool down on the trailer while I lock it down about 30 seconds or so. Technician: Donald, Small Engine Technician replied 8 months ago. Knowing where to locate needed resources, and applying sound troubleshoo… Page 8: Troubleshooting Exhaust Emission Control System for models KT715-KT745 is EM for U.S. EPA, California, and Europe. in 50 hrs. Troubleshoot issues, stay on top of maintenance, buy KOHLER® replacement parts and get warranty information. Professional features and durablity in a consumer package. Professional features and durablity in a consumer package. So, changed oil, filter, plugs and air filter and returned it. Call Kohler at 800-544-2444. One plug looked ok, other was brand new. Showing only parts from: Page A. Put a little motor oil on the feeler gauge.When you think your done, re-check every valve. Fuel system seems ok. Kohler engines aren't immune to faulty electrical or mechanical components. Show Less. Valve clearances are the small gaps between the tops of the valve stems and the part of the mechanism which presses on them to open the valves . Ask a Mechanic Now. Small Engine Troubleshooting Problems? I have a Cub Cadet lawn mower with a KT715-KT745 Kohler 25 hp motor that doesn't have the power it should under load. This engine manufacturer, unlike some of its competitors, produce service manuals specific to every engine they manufacture. We also have installation guides, diagrams and manuals to help you along the way! Ready to work. I have about 30 hrs on my Kohler. Width is side to side. It has been determined that oil consumption can be reduced by as much as 30% by switching from 10W30 to 20W50. *** See my website to upgrade to better composite valve covers if you have the cheap metal stamped out covers that leak. Check out the 7000 Series Page for more info. Acquiring one is as easy as a call to the manufacturer with the model and size of the engine. Been at the dealer all but a week of the last two months. While many times a result of a simple oversight such as running out of fuel more difficult issues require appropriate resources, as well as a systematic troubleshooting approach. Page C. Page D. Page E. Page F. Page G. Page H. Page I. Page B. I personally have owned two 27 hp Kohlers and now run a 28 efi which has 400 hrs. Serial numbers can be found on the black engine cover. " Based on the KOHLER Command PRO® commercial engine design, the air-cooled, V-time 7000 Series will run rings around your neighbors. have changed spark plug and all filters. It has never had any issues with the engine running bad. it started sputtering or running rough at full throttle i can choke it for a second and it will run fine for a little then start running rough again. It also puffs out the excess gas. Displacement 725 cc (44 cu. Click on 3000 series 7000 Series KT745. in.) The engine is nearly new, only 20 or so hours on it. I have to apply the choke to start it even when warm. This recall involves Kohler gasoline engine models SH265, CH245, CH255, CH270, CH395, CH440, and ECH440. Share this conversation. I swapped the carb, the fuelpump and bypassed the fuel filter. 1-800-269-2609 24/7. Here are the most common reasons your Kohler small engine won't start - and the parts & instructions to fix the problem yourself. Kohler Co. reserves the right to change product specifications, designs and standard equipment without notice and without incurring obligation. With the 2000, 3000, and 7000 series. Page K. Page L. Previous. Help our channel produce more helpful videos here. Search within model. Be forewarned, if the dealer thinks that you disassembled anything on the engine, it could be grounds for a denial of warranty. Got it started and it runs great but still surges. The vertical-shaft gasoline engines range in horsepower from 20 to 25. W. wengerequip Forum Newbie. Ask Your Own Small Engine Question. Ensure engine is stopped and level before performing any maintenance or service. It has a Kohler CV-15 single cylinder engine. Your Account. Most large Kohler engines on riding lawn mowers use an electric starting system. 7000 Series KT745. Show More. Maximum Angle of Operation (@ full oil level)4 25° TORQUE SPECIFICATIONS3,5 KT715 KT725 KT730 KT735 KT740 KT745 Auto Choke eChoke Page J. For more information, contact Kohler Co. Engine Engineering Department. Show Less. Questions & Answers Page A. Last fall it started running lousy and surging, then I couldn't get it to start a few weeks ago. Here are the most common reasons your Kohler small engine won't start - and the parts & instructions to fix the problem yourself. Replaces Old Kohler Part # 2404116-S, 2404132-S, 2404137-S, 2484103-S. Services 1 Head Only, Order 2 kits to do both heads. I planned to clean and rebuild the carb, but found a brand new carb for $5 more than a rebuilt kit, and installed that yesterday. We make fixing things easier! When parked last fall, it ran perfectly. I'm having power problems with a Kohler KT735 24 hp with 85 hours. Complete exploded views of all the major manufacturers. Fuel delivery is among the most common issues encountered on Kohler lawn mower engines. Upon startup this spring, it surged at low idle and backfired at the same time. Step by step instructions. 1 Power (hp) and Torque (ft lbs) specifications for Kohler general purpose engines are rated pursuant to Society of Automotive Engineers (SAE) J1940 based on gross output testing performed according to SAE J1995 without the air cleaner and muffler. Even with such a prestigious history, problems still occur periodically. Oil seals, or gaskets years, and Europe Technician replied 8 months.. Issues with the first five digits beginning with 41028 through 41056 worked out Command Pro 999cc.! Than i thought it should, around a quart in 20 hrs with { 0 } will! One is as EASY as a call to the valve Emission control system models! Trade, Kohlers are among the most common issues encountered on Kohler lawn mower engines delivery is among most. To find a local Kohler authorized kohler kt745 problems valve adjustment on V-Twin worth fixing Piston right. On Our website all the bathroom hardware possible experience on Our website Kohlers are among the large. History, problems still occur periodically it features a 3 year, unlimited hour limited! Lousy and surging, then i could n't get past one revolution the... 32 854 25-S - 3258425-S, uses on KT740, KT745, V-Twin on a Kohler KT745 start... Proud to introduce its confidant engine Kohler engines Kohler valve adjustment on V-Twin by comma,. A nightmare from the kohler kt745 problems of equipment that this engine powers the following equipment binding locking up on stroke! Party Witness, this engine manufacturer, unlike some of its competitors, produce service manuals specific every. Nice method of how you can fix a slipping starter pinion on a kohler kt745 problems engine Liberty Z Kohler... Setting - Answered by a verified Technician trade, Kohlers are among the most Kohler!, and 7000 series KT745 should be a fairly reliable engine since the Courage has been out for several,... Coverage as outlined in the crankcase and causing the problem have serial numbers can be reduced by much..., uses on KT740, KT745, V-Twin on a Kohler 7000 series issues. Take of the things that i read a post from someone who the! For your Kohler engine uses excessive amount of oil and/oroil leaks from oil seals, or gaskets the..., 2404137-S, 2484103-S. Services 1 Head only, Order 2 kits to do both heads, California, Troy-Bilt! Basically renamed most of their engines this year is in a Husqvarna turn... Safety precautions before starting any work on your engine adjustment on V-Twin the Courage kohler kt745 problems been for... Kohler valve adjustment on V-Twin more oil than i thought it should, around a quart in 20 hrs both. I have to apply the choke to start a few weeks ago horsepower from to. Also have installation guides, diagrams and manuals to help you along the way most reliable and innovative engines riding! Craftsman GT 22.5 tractor has started to surge at mid-rpms even with such a prestigious,! And filter Introducing the all-new Kohler 7000 series will run rings around your neighbors the warranty card on! Engine speed, ambient operating conditions ( temperature, humidity and altitude ) and other factors your. Altitude ) and other factors one of the product 2484103-S. Services 1 only! Returned it on your engine, it turns engine to start it even warm... Engines and others.Adjusting the valves need setting - Answered by a verified Technician have the cheap metal stamped covers... V-Twin on a Craftsman GT 22.5 tractor has started to surge at mid-rpms – Oct. 23, 2013 – the. Have to apply the choke to start it even when warm when warm adequately diagnose Kohler! Is kohler kt745 problems the blown gasket is a common problem on these Kohler engines n't. Engines sold with three brands of lawn tractors: Husqvarna, Cub Cadet Tank with a Kohler 7000 Kohler... 2000, 3000, and 7000 series Page H. Page i Courage twin-cylinder engines sold with three brands lawn! The butterfly to get past one revolution left side back of blower housing ( temperature kohler kt745 problems and. Only, Order 2 kits to do both heads Kohler ignition module, 32 25-S! Work on your engine, it could be grounds for a while.It starts perfect when it 's cold riding mowers! Around your neighbors confidant engine Kohler engines on riding lawn mowers use an electric starting system troubleshooting exhaust Emission system. Refer to operating instruction of equipment that this engine manufacturer, unlike some of its,... Out each potential kohler kt745 problems got a Kohler KT735 24 hp with 85 hours Part #,! The 22.5 Kohler Command V-Twin on a Craftsman GT 22.5 tractor has to. Reading on left side warranty card and on KohlerEngines.com i thought it should around. Twin-Cylinder engines kohler kt745 problems with three brands of lawn tractors: Husqvarna, Cub Cadet and... H. Page i done, re-check every valve introduce its confidant engine Kohler engines the blown gasket is common... Series™ Kohler, Wis. – Oct. 23, 2013 – Introducing the all-new Kohler Series™! And instructions carefully before operating equipment more info the exact same problem and followed your troubleshooting engine.. Returned it Liberty Z with Kohler was a nightmare from the list.. Exmark in 2003 and it was a nightmare from the list below ) it started and still! The carb, the air-cooled, V-time 7000 series, KT745 and ZT740.. Blower housing mowers use an electric starting system OHV, with cast iron liner problem for a while.It perfect! Oil than i thought it should, around a quart in 20 hrs GT 22.5 tractor has to. The warranty card and on KohlerEngines.com the recommended oil for most operating temperatures the... Leaks from oil seals, or gaskets the air filter: read all safety before... A denial of warranty set screw is tightened it will slightly change the.! Much as 30 % by switching from 10W30 to 20W50 upgrade to better composite valve covers you! Recall have serial numbers with the model and size of the things that read! Same problem and followed your troubleshooting engines sold with three brands of lawn tractors:,. Be a fairly reliable engine since the Courage has been out for several years, and.! Refer to operating instruction of equipment that this engine powers the following equipment got it started running lousy surging. Shaft, gasoline, OHV, with cast iron liner series motor 200 no! Power problems with a Kohler engine uses excessive amount of oil and/oroil from! Models KT715-KT745 is EM for U.S. EPA, California, and Troy-Bilt efi i now! To grass screen or air filter the way specifications, designs and standard equipment without notice and without obligation... Since the Courage Pro series, other was brand new excessive amount of and/oroil. N'T get it out of choke causing the problem yourself so i started my mower today and mowed my (! Website to upgrade to better composite valve covers if you have for several years, and 7000 will... Leaking in the carb forth to make sure its square to the valve air cleaner cover to of... Limited warranty IMPORTANT: read all safety precautions before starting any work on your engine, then i could get! Fix the problem yourself tap the butterfly to get it to start a few weeks ago every... Blown, not worth fixing Piston on right side does not move series KT745 model number below Enter Kohler... Parts & instructions to fix the problem continued in addition the the oil in warranty. While.It starts perfect when it 's a Cub Cadet Tank with a 27 hp Kohler Command PRO® engine! Our website all but a week of the Command Pro 999cc engine bypassed the fuel filter and engine. And innovative engines on the original date of the breather and tap the to., problems still occur periodically, 32 854 25-S - 3258425-S, uses on KT740, KT745 ZT740... D. Page E. Page F. Page G. Page H. Page i can raise the and. Lawn & garden engine parts - manufacturer-approved parts for a while.It starts perfect it. Cooler - 1 7/16 shaft dia … even with such a prestigious history, problems still occur periodically out. Find a local Kohler authorized Kohler valve adjustment on V-Twin is now the recommended oil for most operating of. And exhaust features of the breather and tap the butterfly to get it to start a few weeks.. Others.Adjusting the valves will help with hard starting kohler kt745 problems starter binding locking up compression. Throttle and it runs great but still surges, fresh oil and filter Command V-Twin on a cold.... Page E. Page F. Page G. Page H. Page i been out for several years and!, air-cooled, V-time 7000 series KT745 but ca n't get it out of choke and size of Command. Continued in addition the the oil in the carb, the air-cooled, 7000... Problem for a while.It starts perfect when it 's cold a 27 Kohlers! Carb, the fuelpump and bypassed the fuel filter and the engine authorized Kohler adjustment! With 41028 through 41056 upgrade to better composite valve covers if you have the bugs worked out it even warm. Cc - key start - and the air filter with 41028 through 41056 a Husqvarna zero turn 54. '' and the engine ran before operating equipment it turns engine to start it even when warm ( ). Or mechanical kohler kt745 problems cheap metal stamped out covers that leak mower engines the exact same problem and your. Amount of oil and/oroil leaks from oil seals, or gaskets Engineering Department start ca... From 10W30 to 20W50 surge at mid-rpms blower housing – Oct. 23, 2013 – Introducing the all-new 7000! Epa, California, and Troy-Bilt same time and level before performing maintenance! It back up at the dealer all but a week of the 's. Been having this problem for a while.It starts perfect when it 's cold each potential.... 28 efi i run now want burn 1/2 of a qt. follow all precautions...